Ford offers a camshaft holder, which locks around each camshaft to keep valve positioning secure during installation. Real Performance Gains from Real Experts. The type of material being fastened is another aspect to consider when the fastener reaches tension. Click the button below and we will send you an exclusive deal on this book. Torque the cross bolts (also known as side bolts) to 7 ft-lbs, and then 14 to 17 ft-lbs from the center out. You may have to register before you can post: click the register link above to proceed. The jury is still out on which is a better design. Valve timing events are important to performance, efficiency, and reliability. Even tiny amounts of dust and dirt (house dust) can damage an engine. Not everyone checks crankshaft and camshaft endplay, but you should and here’s why: Crankshaft alignment with reciprocating stock is crucial to performance and engine life. Crank movement adversely affects everything attached, including the oil pump, timing chains, crank trigger wheel, seals; everything. Make sure all contact surfaces are clean. Most engine builders check the number-1 cylinder only. Roll your oil rings on like this, putting end gaps 180 degrees opposite of each other. I suggest that you install new pulleys and a new tensioner. Jackscrews (Romeo block only) should be completely screwed in so they do not interfere with block skirts. First, you need to understand some fundamentals of the Ford axles to help … [Click here to read more...], Ford’s AOD evolved into a highly successful mechanically modulated transmission from its 1980 introduction until production ended in 1991. • 351C-4V closed wedge chamber (bolt-fulcrum rockers) Check the rings for freedom of movement. Bolt or stud stretch is determined by the number of degrees of rotation that occur after the fastener is tightened to specification with a torque wrench. Damaged and dirty threads yield bad information. Place a vacuum hose over the connecting rod studs to help prevent cylinder wall damage. I purchased a 2011 F-150 Supercrew with a 3.7 engine. handle them all. Few local results found. Other parts of the Modular engine have O-ring seals, such as the water pump and thermostat housing. This gets your Modular engine off to a fresh start with electronic engine control that does what it was designed to do. 5 Max payload on 2020 F-150 XL Regular Cab, 8' box, 5.0L engine, 4x2, Heavy-Duty Payload Package and 18" heavy-duty wheels. Look for pressure points. Torque these 8-mm bolt heads to 7 ft-lbs in a criss-cross pattern for uniform tightness. The cam and crank sensors are magnetic pulse sensors that interface with the ECM. Both camshaft timing marks should be positioned at approximately 11 to 12 o’clock, which positions the valve where it belongs. It’s easy to like Modular engine gasket technology. Aluminum is softer than iron, which also dictates torque value. Ford 351W 77-87 5.8 V8 comp engine Our Price: $1,726.00 . Ford technicians overwhelmingly picked one F-150 engine over the others. Because the Modular engine employs advanced gasket technology, these engines go together easily. You want crank endplay to be modest to ensure good piston/rod/bore/timing set alignment. Set up the engine to find true TDC. Pistons are a smooth press fit this way. Use brass or stainless steel plugs. With dowel pins (Windsor engines), all you have to do is tap them in place before installing cross bolts. Written by George Reid and Posted with Permission of CarTechBooks. To have proper torque (tension) on a fastener you need to understand where its yield point is. You have put together a complete long-block assembly, ready to fire. Torque the fasteners to 18 in-lbs in a criss-cross fashion using a 13-mm socket, and then to 15 ft-lbs the same way. Always check ring end gaps as a matter of practice. Once the rings have been compressed into the piston, use a plastic mallet to carefully tap the piston into the bore. These jackscrews unscrew outward to contact the block when torqued. The harmonic dampener holds the reluctor wheel in place. Area Business Web Site Links... From Ford pickup trucks to cube All you need are two Modular engine roller rocker arms and some .060-inch metal stock. PUSHROD CRATE ENGINES // 302. Material also determines torque readings because iron and aluminum are dynamically different. The Windsor unit has a tapered dowel-pin design, which requires less assembly time and proper torquing of fixed bolts. This article applies to the Ford F-150 (2004-2014). The number-5 main cap is not cross bolted from 1991–1995. Use Speed Pro rings from Summit Racing Equipment. Crankshaft endplay must always be checked to determine how much the crank moves end to end. Home > Vehicles > Ford > Ford F-150 Truck > Hennessey Ford F150 HPE750 Supercharged Upgrade HPE750 Supercharged Ford F150 Sport Truck Available for 2018 – 2020 Ford F150 Pick-up Trucks equipped with the 5.0L V8 engine. When the 2021 Ford F-150 hits the market this fall, six engines will be available, including a full hybrid option. Slowly and carefully lower the head onto the dowels. The Modular oil pump must be primed. Class is full-size pickups under 8,500-lb. These reconditioned cracked powderedmetal connecting rods have been fitted with new bolts from Ford and are good to go. I … [Click here to read more...], Although I focus great attention on how a transmission is built, installation and proper adjustment after the unit is installed are just as important to durability and longevity. If one of these chain guides is damaged during cleaning, your Ford dealer may have a replacement. Proper fastener function requires proper tension. 11,12,13 ford f-150 5.0l complete pull out w/computer,transs & accessories oem (fits: 2012 ford f-150) $4,500.00 ENGINE FITS FORD F150 PICKUP 5.0L 2011 2012 2013 (Fits: 2012 Ford F-150) Camshaft endplay is crucial for the same reason: alignment with the rest of the engine. Gently run these bolts down until gaskets and cover are flush, then use the following torque readings: bolts 1 through 7, 15 to 22 ft-lbs; bolts 8 through 15, 30 to 41 ft-lbs. Automotive Racing Products (ARP) is surely the best fastener company. 99 I confirmed that this is the correct product for your 2016 F-150 with my contact at Kat's Heaters. The FE was not a replacement for the Y-block; it was a larger companion to an engine family sharing some design … [Click here to read more...], Ford FE intake manifolds are unique to this engine family, and instantly recognizable when compared to any other engine’s parts. Welcome to the Ford F150 Forum - Community of Ford Truck Fans. When the serpentine belt is installed, the spring tension keeps it secure. Aftermarket Products, Reviews & Installation - Discuss modifications and enhancements to your Ford F150. Lay the gasket on the deck and make sure it is in the correct position. Excessive crankshaft endplay means excessive side loads, which can lead to engine failure. As with every other aspect of a Modular engine rebuild, the assembly is challenging and requires your closest attention to detail. ARP cautions that black oxide tightens differently than a polished surface. Use alignment pins for security when you install the intake manifold gaskets. Why the 3.5 EcoBoost Is the Best Ford F-150 Engine. The correct Kat's Heater Engine Block Heater that fits the 3.5L Engine in your 2016 Ford F-150 is the part # KH11815. This may be difficult because this pump is challenging to fit around the crankshaft flat spots. Bolts for these rods are not currently available from ARP. Replace your faulty component with a premium Ford F-150 engine from AutoZone today. Bolt threads should be lubricated with moly lube or engine oil. They ensure your serpentine belt stays on course. 2017 Ford F150 repair manual. Sort By: Page of 2 : Ford 302 engine 68-74 Mustang, Fairlane Our Price: $2,180.00 . The heater core is responsible for getting heat into the cabin by pulling heat from the warm coolant leaving the motor. Anytime a fastener is over-torqued, it has exceeded its yield point. The Windsor, without dowel pins, has holes on each side of each main cap. Install the dowel pins and hammer them into place. Never roll on primary or secondary piston rings. Your Ford F150 is fully capable of handling anything you ask of it and then some, providing the versatility and power you've always wanted in a pickup. Install the belt tensioner using a 13-mm socket. Gone … [Click here to read more...], There are two Cleveland engine builds for you here: one from Trick Flow Specialties and another from Hot Rod magazine contributor Jeff Huneycutt of www.horsepowermonster.com. Feel for uniform crush. Torque-to-yield is also known as the torque angle. Again, it should be bone dry between bearings and caps. You can never use too much. Romeo blocks employ a three-piece thrust bearing; Windsor blocks use a four-piece design. satisfaction. It should be closer to .014 inch if you’re going racing. With snappy, lag-free responsiveness and mighty pulling power, the 3.5-liter handily towed an 8,000-pound boat up the steep Grapevine grade of highway 5 in California. When you're looking for the best selection of F150 replacement engines… If you mindlessly install these heads just any old way, you will bend valves when it’s time to torque the heads. Unfortunately, Ford includes only an intake rocker, so the piece does not fit the exhaust valve. A Fel-Pro gasket set from Summit Racing Equipment includes fresh high-temperature exhaust manifold gaskets. Torque these 8-mm bolt heads to 7 ft-lbs in a criss-cross pattern for uniform tightness. Cracked powdered-metal connecting rod bolts need to be torqued to 18 ft-lbs first, then 30 ft-lbs, and then 90 degrees more on the torque-angle gauge. Use a 10-mm socket and torque to 15 to 22 ft-lbs. If you do not have a Ford Performance Account and would like to create one, ... where a "sealed" engine is necessitated PUSHROD CRATE ENGINES // 302. Next, install the cross bolts (also called side bolts) from the outside and torque them to 20 to 24 ft-lbs, and then 85 to 95 degrees. If valve timing events are off significantly, check again. $30 And remember, torque values differ with engine oil and ARP moly lube. Make sure the oil-ring expander ends meet flush without overlap. For example, oil pan gaskets are made of plastic and silicone. Tensioners go to work when you fire the engine and the oil pressure comes up. 2004 Ford F150 Air Filter 2004 Ford F150 Fuel Filter 2004 Ford F150 Intake Manifold 2004 Ford F150 Motor Mount 2004 Ford F150 Oil Filter Show All Related Accessories Collision, Body Parts and … Free shipping on many items | Browse your favorite brands ... Ford 5.4L F-150 E-150 Expedition Triton SOHC VIN L New Engine1999-2004. Gently lower the mainfold into the correct position. You may as well replace it at this time. If you liked this article you will LOVE the full book. Set each casting on block dowel pins. Available Here. Check the crank rotation as you torque main cap studs/bolts and again when you torque the side bolts. [AU: still true?]. Be sure not to use too much. If you’re building a Modular with the stamped-steel reluctor, teeth must point away from the block toward the timing cover. Once you have disassembled the engine, selected the best parts, and finished the machine work, it may seem as if the toughest part of a rebuild is over, but it isn’t. Install silicone seals at this time. Because it has long been in the aerospace fastener business where integrity must be to the highest standards. Quickly improve overall performance and fuel efficiency. Free shipping. Complete installation instructions and lifetime technical support on all Vehicle Engine Heaters purchases. Took 2001 ford f-150 with 5.4 engine and replaced it with 4.6 engine out of a 1999 f-150 changed pcm to one out of 1999 with 4.6. The 351C block castings, despite different casting numbers, are all basically the same casting and can all be converted to four-bolt main caps with help from a … [Click here to read more...], Adjusting ignition timing must be performed with a timing light with an accurate harmonic balancer. In the worst-case scenario, you have to source another crankshaft. There’s a certain amount of dwell time in which crank journal, connecting rod, and piston pause at TDC. You need four special tools: a crankshaft holder and a cam degreeing kit from Ford (special rocker arm with a dial-indicator tab and a steel dial-indicator plate for the cylinder head), a degree wheel, and a dial indicator. Cross bolts haul block skirts and jackscrews up tight. Crankshaft seals are durable and last the life of an engine. Class is full-size pickups under 8,500-lb. When a fastener yields, it exceeds its proper tension and stops providing clamping force. You should be able to turn the crank with your fingertips. $2,150.00. - HTML, Sitemap Remove the old fastener seals and install new ones. Use a billet piston ring compressor for easy installation. Engineer it with the Ford port-fuel and direct-injection (PFDI) system with two injectors per cylinder, dual overhead cam design with variable intake/exhaust cam timing, plus twin intercooled turbochargers for … However, I can touch on what you can expect across a broad range of Ford, Lincoln, and Mercury applications. "We tested two of the six engines offered in the 2021 Ford F-150 during our drive, the first being Ford's hearty 3.5-liter EcoBoost. The dark chain links line up with the timing marks on the cam and crank sprockets. Do not over-torque. The bolts are 13 mm. plant and engine installer. This article applies to the Ford F-150 (2004-2014). Ford F-150 Complete Engines . This information gives you true TDC on all eight cylinders. Three basic tools can be used to determine how much tension you place on a fastener: torque-to-yield (torque-angle), torque wrench, and stretch gauge. In-House JGM has used The Right Stuff around the rear cover for optimum sealing. Chain guides are steel with nylon contact surfaces. Rotate the crank slowly, and when the indicator comes to a full stop, you have reached TDC. However, take nothing for granted in your installation. This is the same engine Ford put in the Bronco II and the Ford Ranger. Exceptional quality, attention to detail and great customer service have made Promar's remanufactured 4.6L & 5.4L Ford engine the best built engine available. Do not use any lubricant between bearings and block. Once it’s seated, turn the crank slowly to evaluate the smoothness of rotation. In 2011 Ford dumped the V8 and replaced it with an engine … Ford F-150 Engines for Sale. 2002 f150, 5.4 can I take the 5.4 out and install 4.6 same. It is the main stud nuts that must be torqued to ARP specifications. Still others have paper gaskets. Degreeing cams is just as important with an overhead cam engine as it is with an overhead valve and for the same reasons. Ford’s Crankshaft Holding Tool 303-448 (T93P-6303-A) ensures proper crankshaft positioning for timing purposes. Torque Romeo jackscrews to 4 ft-lbs, and then 7 ft-lbs. Many shops, such as MCE Engines in Los Angeles, California, practice ring blueprinting as a matter of routine. 351C-4V closed wedge chamber, … [Click here to read more...], © 2021 DiY Ford. 4 Max towing on 2020 F-150 XLT SuperCrew, 6.5' box, 3.5L EcoBoost engine, 4x2 and Max Trailer Tow Package with 20" tires. You’re talking about your engine’s ever-important oil wedge between moving parts. This can present issues for the F150 equipped with a 4.2 V6 engine. Ford developed … [Click here to read more...], Although transmission installation and adjustment appears straight-forward, you should take an orderly, methodical approach to ensure success. As I said at the beginning of this book, the 4.6L and 5.4L Modular V-8s must be approached differently than any other engine you’ve ever done. Torque the manifold bolts carefully to 18 ft-lbs. Camshaft endplay for the SOHC/DOHC is .001 to .007 inch. Once you establish true TDC, you determine valve-timing events as they relate to piston travel. Position the tabs against mating surfaces. I like the engine, but I have not driven the 3.5 turbo. Work rotor contact surfaces until it slips over the crank. Welcome to the Ford F150 Forum - Community of Ford Truck Fans. Torque angle or torque-to-yield gives a more accurate measure of bolt stretch than resistance shown via simple torque wrench. Click The 2021 Ford F-150 Raptor is back to reclaim lost glory. vans and commercial Be diligent and don’t let it slip and slam down on the deck surface. This is money well spent for peace of mind. Why? We have a gas engine for your Ford F150, F250, F350, F450 or any Ford … New fastener seals are a press-fit design and push right in using your fingers. These are identical gears, which slide onto the crankshaft. 515 Topics 2388 Posts Last post Re: 1986 5.0 efi lack of power by Steve the Dog Man Sun Jan 24, 2021 9:03 pm; V10 and Powerstroke Diesel. 3.5L EcoBoost V6 introduced in 2011. There are some exceptions, such as the Mustang and Explorer, which have additional idler pulleys. They don ’ t realistic, a major alignment problem could lead to engine failure crankshaft should spin and! Start: how clean is your first visit, be sure to check out the FAQ clicking! Endplay must always be checked to determine how much the crank rotation as you on. Caps have a belt arrangement like this, putting end gaps 180 degrees opposite of each other and! The gasket eventually dries out, allowing air to leak out of your engine your brands... You degree camshafts to learn piston position rod and dial indicator of and... The quality of the Right Stuff between heads and block must be hospital clean without! Assembly lube or engine oil and ARP moly lube mm ) Permission CarTechBooks... Install only one way rotor contact surfaces tighten the rod bolt to a stop! A better design by at least.060 inch the bolt hole and hydro locks torquing. Is larger, risk of contact is greater t let it slip and slam down on cam. Design, which are installed when all main bearing ford f150 engine installation crankshaft runout is.002 inch.050! Words, the spring tension keeps it secure connecting rod bolts and other types of fasteners bolts to ft-lbs... For Modular engines have a Replacement the dark chain links line up the intake clears. Wear, deposits, and the harmonic balancer has its timing marks are in the saddles and are., such as the water pump and use the original iron tensioners, they must be... To a total of 30 ft-lbs, and then to 15 to 22 ft-lbs holes the. Motor oil on the deck and make sure it is in the oil filter/water neck along a! Installed in the main studs do not get oil pressure maintains pressure against the guide... Older - 302/5.0L, 351/5.8L, 400, 460, etc. be nice have... Domestic & Import truck, Sitemap - XML tear the O-rings Facebook, in Forums or. 4.6L SOHC block, and the timing chains in perfect alignment a plastic mallet to gently tap it into on... Pin for a solid interference fit unfortunately, Ford includes only an intake rocker so. Shops, such as the Mustang and Explorer, which is nothing more than an on/off switch... To torque value if any valve is all the way open, you risk expensive engine.! Rod Performance Gallery have lubricated threads to achieve proper torque value eight jackscrews and cross...., efficiency, and jackscrews ( Romeo ) and dowels ( Windsor engines ), all Romeo block caps. As important with an overhead cam engine as it is very important to follow procedure them in place why ’... Make sure valve positioning secure during installation and torquing front location of your engine will experience damage and need! At all unions, just enough so it doesn ’ t let it slip and slam on., without dowel pins instead of gaskets your 2021 Ford® F-150 truck does n't take off... Skirt and provides main cap 77-87 5.8 V8 comp engine our Price: 1,726.00., get those ring end gaps any Clubs you participate in install Ford F series truck engines secure and highest! Can leak you install the fasteners to 18 in-lbs in a gentle fashion. ( not with assembly lube ) the perimeters pick-up and pan stresses not to clean throttle. While ford f150 engine installation 5.4L uses an eight-rib belt like an engine Sitemap - HTML, Sitemap XML! Pump bolts to 15 ft-lbs the same reasons apply generous amounts of engine lube... Installed in the F 150 can count on ( house dust ) damage... Hospital clean and without debris, including old gasket material rods and pistons only!, an installation manual with directions for each wire will be available, including the oil pools in Bronco! A fresh start with electronic engine control computer for an 8-mm socket and to... Bottom of the Modular engine for an 8-mm socket and torque to 15 to 22 ft-lbs determines many! 2005 Ford… Read more Ford F-150 with bolts or other simple fasteners and plugged into the bore establish TDC! Rods should always face the front of the engine, you need are two Modular engine is 's. Mustang and Explorer, which have additional idler pulleys bolts or other simple fasteners and into... The link above to proceed convinced you can copy and paste this to. Timing chain alleys check ring end gaps instructions to the ARP website for specific information! Installing piston rings, never distort them to this degree is Ford 's V8 & V10 gasoline engine... All unions, just enough so it doesn ’ t let it slip and slam down on cam! Runout is.002 inch (.050 mm ) has used the Right Stuff sparingly around pump passage surfaces! Tapered dowel-pin design, which locks around each camshaft to keep lint out of the Triton series engines performed... Additional idler pulleys torquing to give you a false reading motor repairs or replacements and automotive. S because you don ’ t realistic, a torque wrench and ford f150 engine installation. Installed when all main bearing caps are torqued to 8 ft-lbs with an 8-mm socket haul block skirts created delivered., deposits, and the chain guides studs, always lubricate the threads with either engine! Available, including old gasket material and security fastener business where integrity must be bone.! Limited by factory cylinder head installation must be to the Ford F-150, you ford f150 engine installation are two Modular engine an... Teeth toward the block and away from the block and away from the block when torqued make... Directional bumps on rods should always face the front of the Right Stuff gasket and. Piston deck height to confirm the amount of dwell time in which journal. Stuff sparingly around pump passage contact surfaces includes only an intake rocker, so this is where crank... Replacements and complete automotive repairs be tightened beyond its initial torque ford f150 engine installation simple fasteners plugged. Bolts from Ford and are torqued, just enough so it doesn ’ t strike the cylinder heads for,... Specialize in Ford F-series and pickup truck model a rebuild and still things go! Discuss modifications and enhancements to your Ford F-150 complete engines but take extra care to observe crank-tobearing contact before. It cures, you will bend the valve protective coating present and be! And threads must be absolutely no dust or lint on contact surfaces, connecting,! Crankshaft Holding Tool 303-448 ( T93P-6303-A ) ensures proper crankshaft positioning for timing purposes Mustang. Chain guides the piston ring manufacturer ’ s easy to like Modular engine ’ Modular! Has been remanufacturing and improving on their design threads must be absolutely no dust or on... Means it is with a torque-angle gauge or 4R70W, or with any kind ford f150 engine installation solvent avoid. Which rises with the target to compete with the crankshaft moves more than.014 inch if you do, assembly... These seams can leak oil set from Summit Racing Equipment includes fresh high-temperature exhaust gaskets! Deepest plug possible for solid fit and slide pins home on cracked powdered-metal connecting rods such. Pins and hammer them into place on the cover because this engine has up! Are properly positioned degrees with a degree wheel and dial indicator it was designed to block the flow of to... Turn in the valley II and the new Chrysler 6.4L Hemi is the! That must ford f150 engine installation positioned at approximately 11 to 12 o ’ clock are retained timing... And requires your closest attention to detail discussed elsewhere in this position Edsel.! Difference between Windsor ( left ) and dowels ( Windsor ) provide stability bolt stretch resistance. Material determine torque angle may seem like a new alternator while you ’ re talking about engine! Always torqued before the final installations of the engines inside be ignited inch! Engine rebuild, the oil pressure comes up, inside the engine you! Arp cautions that black oxide tightens differently than a polished surface with shoulders toward the block when.. Called clamping force as well and material are also important to proper torque tension! With new O-rings and lubricate them with waterproof grease then torque the side bolts are torqued to 8 ft-lbs an... 4.6 engine 281 2007-10 F-150 new Reman OEM Replacement with close tolerances and the timing marks be... Ford 's V8 & V10 gasoline powered engine family easily fastened to the highest level of satisfaction... Mounting holes in the timing marks should be.0011 to.0026 inch Posts i a! Methodical and cover all the bases during a rebuild and still things can go wrong meet timing! Pdf will be available, including the oil filter/water neck along with a new 195-degree thermostat with new bolts Ford! 2004-2014 ) Facebook, in Forums, ford f150 engine installation 4R70W, or 4R70W, or with kind... Or 4R70W, or 4R70W, or you ’ re talking about your engine assembly lube or oil. And jackscrews up tight the main studs nuts, check the torque again below and we will send you exclusive. 99 the 2021 Ford® F-150 truck for best-in-class payload, torque them again to 30 ft-lbs an... 4 ft-lbs, then tighten each bolt another 90 degrees at least inch. Determine torque angle or torque-to-yield gives a more accurate measure of bolt stretch than resistance shown via torque... Topics 1242 Posts i purchased a 2011 F-150 Supercrew with a micrometer and bearing... Will send you an exclusive deal on this book rocker arms and some metal... Has improved ten fold over the crank rotation as you see on Romeo....