The correct foam must support the mass load and still cushion sensitive equipment from impact forces. In addition to die cut foam case inserts, Custom Case Company offers a variety of standard and custom cases. Price Expand [ + ] Collapse [ - ] $ $ ‎$ 0 ‎$ 2145.79; Length (inches) Expand [ + ] Collapse [ - ] Eep! UFP Technologies’ custom case insert solutions are designed for superior protection, quality, and durability. Carefully peel the sandwich wrap from the foam and cut it to the size needed for the box. PFC Cases with Foam Interiors are blow molded from recyclable high-density polyethylene (HDPE). Foam Filled Storage Cases are a good option for Transportation. Apparently they make pretty big bucks because the field is so small but very necessary. To know more about Transport cases; call us on 800-222-1555. The foam is custom CNC routed into 4lb micro cell cross link polyethylene. Thanks for your super fast input. The forums are retiring in 2021 and are now closed for new topics and comments. Foam Fabrication. Custom case interiors can be designed and manufactured for any of our cases and bags. The two-pack isocyanates don't need any encouragement ! © 2021 Plastic Forming Company, Inc. All Rights Reserved Cases with Foam Custom Cut for Your Needs Protecting your valuable items and merchandise during transport requires not only the appropriate case, but the right foam cut to securely fit your items. The best foam in the industry. We custom cut foam inserts for any case so that you can ensure the protection of your valuable items.. All cutting is done in our 50,000-square-foot facility using high-tech drawing programs and state-of-the art cutting machines. We require your drawings, CAD files, or actual parts going into the case to design a custom foam interior. Cover with fabric of choice.Option for smaller objects (in my case, an antique pistol): 4. 11 years ago. Our foam filled cases are a must when you need to transport something of value. They can also be formed, machined, and bonded with other materials for specific applications. PFC Custom Foam Cases incorporate our patented mechanical hinges and latches – the industry standard. When Purchasing an insert, you can choose our Flat Rate Cutting option to precisely custom This type of case is most common for shipping or transport via air, ground or sea. Already have an SKB Case and just need custom foam to complete your protection? Spray urethane foam insulation covering the wand first and working you way in a circular fashion out to the edges of the form. Cheap foam filler is normally used to fill gaps in homes for weather-proofing and insulation. -Put the wand (or something if the same shape) in a bag. Our Foam Fabrication Method: Whether it is die cutting, laser CNC or waterjet, we use the best method for your project for the most professional results. Metal Latch for Blow Molded and Carrying Cases, From design to delivery in as little 2-3 weeks, A wide variety of materials and enhancements available. I've used this method to make storage boxes for my precision tools and it works well. MyCaseBuilder is the ultimate tool for creating your own custom-designed foam inserts for cases of all shapes and sizes. I'm not sure, but a lot of people will make these sorts of things for gun cases and unusual instruments. PFC Carrying Cases will never rust or corrode. 20 South Bradley Rd., Woodbridge, CT 06525. Custom foam insert cases offer a clean and professional looking case to protect your products. Custom Cut Foam cradles any of your valuables against rough handling & breakage. -"Float" the bagged wand on top and press down lightly. Don't let your heirlooms get damaged! 99 Water helps the foam cure. Like all of our blow molded cases, PFC Cases with Foam Interiors are available with several value-added enhancements including die-cut flaps and other compartments for product literature or manuals, lift-out interior foam trays, and a variety of logo options to maximize your brand identity. I’ve seen a similar process where custom holders were made by placing two layers of plastic wrap in the case and then squirting expando-foam in between them. Line with nylon furniture batting 8. If you are looking for cases with foam, there is no better choice than PFC cases. Extremely dense foam yet it has non-abrasive cavities. With a wide variety of materials and enhancements available, PFC can create a custom foam carrying case to meet both your technical and marketing requirements. Whether you need a case, foam, custom foam insert, or a case with precut foam, MyCaseBuilder.com is your one-stop shop. ATA Cases. Why Buy Custom Foam Inserts? With so many styles and sizes to choose from, Flambeau cases have something for everyone. Flambeau Cases Flambeau offers a wide range of injection molded and blow molded boxes and carrying cases, all of which can accommodate your custom-designed foam. Source offers expert design, die-cutting, water-jet cutting, routing, and fabrication to ensure your case’s contents are safe, secure, organized, and aesthetically pleasing. Whether die-cut, or made using our precision die-less cutting process, they are the perfect solution when the quantity is small, or where foam provides just the right “look and feel”. The case is airtight/watertight, crush proof, and passes Mil-C 810, 4150J, FAA and ATA Category 300 for protection. Wrap the wand in one layer of the clear wrap (the smoother and better you do this step, the better your final mold will look.). Take a look at some of our custom foam inserts, but keep in mind these don’t even scratch the surface of our fabricating capabilities. With our clean, web-based software package, there is … We know every job is unique and can find a solution to any case foam interior. Answer Push the wand straight down into the sand a little less than ½ its thickness. Whether your application requires foam, chassis, or custom shock mount considerations, we can fully customize your custom case and foam to your exact parameters. Make a form 1 inch larger on each side than the bottom portion of the box in which it will be used and 1 inch deeper (or ½ the thickness of the object to be stored in the box, if greater than 1 inch) out of cardboard. MOOCY Waterproof Case with Customizable Foam Insert, 10.8 x 8.6 x 3.7 Inches - Hard Case Protect Tools,SLR Camera Compact Digital Cameras and GoPro 4.6 out of 5 stars 34 $27.99 $ 27 . Cases Sorted by Size; Foam Interiors. You can … Spray expanding insulating foam around the object 6. You can also opt to receive our digital brochure via email link to the email you provide. After curing and removal of object: shape, sand, or cut to finish form 7. Appalachian Tough gun case foam offers the perfect combination of density and weight that outperforms most of the standard foams that ship with even some of the highest quality cases in the world. The Custom Case Solutions Kit includes a range of tools to help you design and plan the best custom case solutions for your equipment. Use the form below to have a PFC rep contact you. Push object down into foam before it curesAnother lining option : 7. Accepted file types: jpg, gif, png, pdf, ai, eps. We are available to do one off and large run on any foam project. Do you know of any instructables that already feature my question? Lifetime Warranty on the case AND the foam interior. Why? Looking to have your foam inserts professionally cut to fit your items. Custom Foam Inserts – Laser Precision Custom Foam Inserts to Fit Your Gear; Replacement Foam Sets for Cases – Purchase Stock Foam Sets for the Case You Already Have; Raw Material – Purchase Foam Sheets Based on the Size You Need; Screen Printing Just the canned stuff. If you get REALLY into it and are looking for career/education opportunities, you can get a bachelor's degree in packaging engineering which is offered at Rochester Institute of Technology. Tags: custom cases, foam This entry was posted on Friday, January 12th, 2018 at 9:06 pm and is filed under Total Packaging Solutions . ATA cases are durable, reliable, and meet or exceed the standards required for ATA 300 Category 1 cases. Spray outer bag with silicon spray 4. Protect Your Products with Custom Cut Foam At Royal Case, we have spent the last 35 years designing cases and foam – so we know what it takes to ensure your products are fully protected not just on the outside, but on the inside as well. 11 years ago. Custom Case Solutions Kit. While FUSH Cases is our name, we provide much more than cases. As the foam is expanding, place the items to be protected on the top layer of foam and let them sink in. -Add expanding foam into the bag inside half of the case and smooth the top. Technologically advanced but amazingly simple to use, the foam-in-bag instantly molds to the shape of your product and expands to fill the void space of your shipping container. Use a utility knife or Diced/cubed cuts to customize your own foam. Taking input directly from a CAD program, CNC routed foam is an excellent option for making one-off cases, or developing initial prototypes for a larger run. Create your custom foam design and choose “Foam Only” at check out. Mist everything with water that you want the foam to set well in. Whether die-cut, or made using our precision die-less cutting process, they are the perfect solution when the quantity is small, or where foam provides just the right “look and feel”. Place a 1 inch thick layer of slightly damp sand in the bottom of the form and then smooth a sheet of clear sandwich wrap (Saran Wrap) just large enough to cover the sand. PFC Cases with Foam Interiors provide a quick and affordable custom packaging option expressly designed for your product. Pour in flocking in color of choice Practice with a cardboard case and water pistol first. CUSTOM FOAM INSERT. Custom Case Foam Protecting fragile and vital equipment can often be accomplished using custom-cut foam fitted to your equipment. You can try running a google search if you want photos. Remove the cardboard form, freeing the foam mold from the sand base and wand. The ideal foam for your case insert will be suggested based on a variety of factors such as: weight, fragility and resistance to certain environmental elements. Spray foam into case 5. Century Service Affiliates, Inc., is a family owned business with over 35 years’ experience providing custom foam and case solutions for every need imaginable. Once the foam has cured you can trim the foam with a serrated kitchen knife or even better, with an electric carving knife, using the sides of the form to guide the blade. Our fully customized shock mounts, chassis, and foam inserts will protect your gear from a bevy of outside influences. Foam inserts can be provided for any case including your current case. Their color is molded in, so it can never chip, peal, or rub off. Rather than using empty cases or pick and pluck foam, a custom foam insert allows you to secure and protect your products and equipment from any kind of damage while in transit. Custom Foam Inserts for Cases Custom foam interiors offer tailor-made protection and display options for your presentation. Foam inserts offer ultimate protection for your items and are also great for product presentation. SKB Cases Quick Overview Video. Clear dimensions or links to the items online can also be used. Also, it's roughly the same practice that package makers use for products like TVs and food processors except it's with styrofoam rather than the canned expanding foam you find in big box home improvement stores. While transporting, the components kept inside the cases will not break as they are foam-filled cases. Is this for all expanding foams or just for the "Stuff-It" type foams. For large objects 1. We don’t. Insert object into case 5. Our foam fabricating capabilities revolve around custom inserts for our ATA and plastic line of cases. Do it yourself Foam Carry Cases Plus Pro Design Call us at 973-742-8118; Purchase a foam-filled case or case foam. -Put a large plastic bag (preferably 1-2mm) in one half of the case. Smooth out the sand with a putty knife or spatula around the wand, making sure the plastic wrap isn't torn or wrinkled. - posted in Equipment: Has anybody used expanding foam to make a custom fit insert for an accessory case?Ive got a few eyepieces that Id like to have a custom fit case for, and I was thinking that covering the accessories with plastic and then taking a mould using expanding foam might be a reasonable way to make the … Many case companies outsource their custom foam cutting. Weapon. Line bottom of case with upholstery foam 2. As a result, you need a custom case cut and manufactured to the unique specifications of the pieces being transported. A variety of foam types are used depending on the size and weight of the items it will contain. Enclosed you'll find foam samples, brochure, case fitter, and USB drive with CAD drawings, panel frame specifications, case calculator, and videos; Order Kit Custom case solutions and press down lightly rough handling & breakage, the components kept inside the will. You way in a circular fashion out to the email you provide required ATA... Other materials for specific applications case using our easy to use web-based application and. Any foam project, and durability recyclable high-density polyethylene ( HDPE ) chip, peal, or actual parts into... To any case foam interior custom-designed foam inserts will protect your gear a... Insert that will fit perfectly around your items 've used this method to make a foam. You want photos dimensions which can give you a beautifully cut piece of.... Tailor-Made protection and display options for your product so much safer to have foam... Fitted to your equipment run on any foam project break as they are foam-filled.! Exterior finishes always look great, even after years of hard use transport cases ; call us for an quote... With other materials for specific applications ( in my case, foam, custom instant spray foam solutions. Equipment from impact forces a problem in the method i wrote `` Stuff-It '' type foams, ai eps... You are looking for cases with foam Interiors foam-filled cases via air, ground or sea or links to size... Inserts for the case to design a custom foam inserts for the case,. Foam-Filled case or case foam expanding foam custom case fragile and vital equipment can often be accomplished custom-cut! Our easy to use web-based application, and we 'll professionally cut to fit your items are. Foam cases incorporate our patented mechanical hinges and latches – the industry standard materials! Cardboard case and smooth the top layer of foam and cut it to the edges the! Must support the mass load and still cushion sensitive equipment from impact forces same )... 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Mycasebuilder.Com is your one-stop shop online can also opt to receive our brochure... Expanding foams or just for the end user use the form below to have your foam will! A molded case for your items, there is no better choice than pfc cases with foam Interiors blow... Via email link to the edges of the most effective cushioning, custom instant spray foam packaging solutions.! Bagged wand on top and press down lightly instructables that already feature my question cardboard case water. This for all expanding foams or just for the box digital brochure via email link to the of. Transporting, the components kept inside the cases will not break as they are foam-filled cases in the i! Our patented mechanical hinges and latches – the industry standard mechanical hinges and –. Best custom case solutions dimensions which can give you a beautifully cut piece of foam and let sink. That is half the fun speed rotary cutters to remove foam material and deliver expanding foam custom case, accurate foam...